What is the difference between specifications and control limits




















Control limits indicate the behavior of the process and whether the process is in control. The upper control limit UCL and lower control limit LCL are calculated statistically from the data available in the queries. UCL and LCL are set by calculating the mean, standard deviation, and range of process data collected for a stable process.

Then, susequent data is compared to the calculated mean, SD, and range to determine whether the new data falls within the defined bounds. Viewing 5 posts - 1 through 5 of 5 total. March 12, at am Ajetha Include Ajetha in your post and this person will be notified via email. What happens if the spec limits fall between the control limits 0. March 14, at am Don-Strayer Include Don-Strayer in your post and this person will be notified via email.

Control limits are calculated from the Data. Target and nominal are two terms that are often encountered in this connection. While target is obviously the end product that we are aiming, nominal refers to what could be ideal for us.

In normal circumstances, nominal and target are same, but we are also aware that there are bound to be variations, which is why specifications limits are set before the start of the process. If we are selling powder milk, we know that we need to fill up to a certain amount in a pack every time but sometimes the amount goes up while in others, the amount slightly goes down. To avoid possible fines because of lesser amount, we set the target as higher than nominal.

They tell you the certain inconsistencies the process has previously made with the aim of identifying if adequate change has happened in the past to justify modifying the process. There is a chance that a process does not have the capability to meet a certain specification while also being in statistical control ; in this case, there is likelihood of producing items out of spec.

Furthermore, increase in variability is resulted from modifying a process which is in control. If an incapable process is in control, then modifying the process whenever it goes out of specification would really increase the variability as time goes on, therefore making it more difficult to meet the specs. In other words, specifications are what are promised to the customers and this should be centered on the whole system losses.

Control limits express the range of changeability that is expected from the process and these limits are based on real process outcome. And process variability impacts the whole loss of the process, the specification limit does not in any way affect the control limits.



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